Rapid-Assembly Hall, North Rhine-Westphalia
The hall serves as a central storage facility for manufacturing materials, machinery, and spare parts, specifically designed to meet the high logistical demands of industrial operations. The project included a comprehensive site survey to precisely capture local conditions and optimally adapt the construction to its surroundings. Based on this, we created a 3D model for visualization, carried out detailed structural calculations, and developed workshop and assembly plans. These plans ensure both precise fabrication and smooth on-site assembly of the steel structure, guaranteeing that the hall meets the required load-bearing capacity and safety standards.
Challenges
One of the main challenges was to develop an optimal solution for rapid assembly and to optimize the steel structure to meet the project’s specific requirements. The design needed to be not only highly robust and stable but also easy to transport and assemble. This demanded innovative planning approaches and meticulous coordination of all components to ensure high precision and significantly reduce on-site assembly time. Through precise planning and intelligent detailing, we were able to accelerate construction and thus minimize operational downtime for the industrial plant.
01.10.2019 - 01.02.2020
| Tonnage | 28 | tons |
| Planning hours | 840 | hours |
| Total area | 360 | m² |
| Length | 34.5 | m |
| Width | 10.4 | m |
| Height | 10.5 | m |
Adress:
North Rhine-Westphalia, Germany
Project phases
Requirements Analysis
In this initial phase, we conducted a detailed assessment of the project requirements and objectives. Together with the client, we defined all essential usage requirements and specific conditions for the rapid-assembly hall.
3D Laser Scanning Survey
Using precise 3D laser scanning, we recorded the existing structures and surrounding terrain, documenting all relevant geometric conditions.
As-Built Modeling
Based on the scanned data, we created an as-built model of all existing structures and terrain to optimally adapt the new components.
Design Phase (LPH 3)
In service phase 3, we developed the basic concept for the steel structure and the functionality of the hall, working through several design alternatives.
Approval Planning (LPH 4)
Following the design phase, we proceeded with approval planning, further detailing the construction solution and completing the structural calculations.
Implementation Planning (LPH 5)
In service phase 5, we prepared detailed workshop and assembly drawings for the fabrication and erection of the steel structure.
Galery
Main view
Front view
Upper view
